THOR liners
The Highest of Resistance ®
We did not invent a new alloy. We significantly improved the casting technology. THOR series linings wear out less due to improved crystallization conditions, reducing the amount of non-metallic and gas inclusions in addition to harmful impurities. The life capacity of THOR linings, on average, is 30% more than standard wear parts. All standard C, D, D2 alloys can be modified using THOR technology.
About the technology
THOR series linings wear out less due to improved crystallization conditions, reducing the amount of non-metallic and gas inclusions in addition to harmful impurities.
Application
Element uses THOR technology for the production of liners for cone, gyratory, and jaw crushers. The use of THOR wear-resistant linings directly affects the increase in the inter-repair period, reduces the specific production costs per unit of the final product and reduces the number of maintenance stops.
Longer Product Lifetime
Lower Production Costs
Reduced Number of Maintenance Outages
Case studies
Element provides a bespoke project design service in cases where customers require the upgrade of spare part patterns which are currently in operation.
The company in question installed a set of THOR linings on a large Symons type cone crusher. The operating conditions at the quarry were extremely tough. The THOR linings lasted 39 days, during which they processed 158,428 tons of stone. According to Element’s analysis, the lining’s operating time was higher than the average of ten previous sets before it, which were provided by other manufacturers over 2021. The average capacity of non-branded liners was 73,000 tons.
A large ore mining and processing plant installed a set of THOR linings for its crushing cone (upper, middle, lower linings) and one set for the crushing bowl (linings of the first and second tiers) of its gyratory crusher. The previously used set of cone linings had an average life span of 1.8 million tons, while the THOR linings passed through 3.6 million tons. At the same time, the cost of Element’s linings per ton of processed ore is about 25% lower.
Product support.
We take immense pride in providing more than just manufacturing and supplying parts. Our commitment extends to offering additional technical and engineering support. With a dedicated team, we aim to optimize your equipment’s performance and address any specific challenges you may encounter.
Contact us
Whether you have questions, inquiries, or require support, we are ready to provide the assistance you need. Reach out to us today and let us know how we can help.
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